8×200m³ Composting Tank Project in Malaysia Poultry Farm

Efficient Manure Management for a 1 Million Layer Chicken Farm

In Malaysia, a large-scale poultry farm with over 1 million laying hens faced increasing pressure to 

manage growing volumes of chicken manure efficiently, sustainably, and in compliance with environmental standards.

To address this challenge, the farm partnered with JinDi to implement a modern, high-efficiency composting solution.

Project Overview: Scalable Composting Solution

The project was implemented in two phases, aligning with the farm's expansion:

Phase 1: Installation of 2 units of 200m³ enclosed aerobic fermentation tanks

Phase 2(after 2 years): Expansion with 6 additional units, bringing the total to 8 tanks

This flexible approach allowed the farm to:

Avoid high initial investment

Match equipment capacity with manure output growth

Ensure continuous and efficient manure treatment

Advanced Technology: Enclosed Aerobic Fermentation System

The JinDi composting tanks use a closed high-temperature aerobic fermentation process, which enables:

Rapid composting cycle: 7–10 days

Complete pathogen and odor control

Stable and continuous operation

Minimal environmental impact

Large volumes of fresh chicken manure are processed inside the sealed system and converted into:

➡️ Loose, soft, and nutrient-rich organic fertilizer

One-Stop Solution for Organic Fertilizer Production

JinDi provided a complete, integrated solution for the farm, covering the entire process:

Manure Collection System
Automatic manure scraping and collection from poultry houses

Manure Conveying System
Efficient pipeline or mechanical transfer to fermentation units

Enclosed Aerobic Composting System
High-temperature fermentation tanks with automated control

Deodorization System
Advanced odor treatment to meet environmental standards

Organic Fertilizer Processing & Packaging
From compost to finished fertilizer products ready for sale

This turnkey solution ensures seamless operation from waste treatment to value creation.

Key Benefits for Large Poultry Farms

High Efficiency: Fast composting with large daily processing capacity

Scalable Design: Easy expansion as farm size grows

Environmental Compliance: Effective odor and pollution control

Automation: Reduced labor and operating costs

Value Creation: Convert waste into profitable organic fertilizer

Conclusion

This project in Malaysia proves that large-scale poultry farms 

can turn manure management challenges into a sustainable and profitable business.

With JinDi's 200m³ composting machines and integrated organic fertilizer production line, 

the farm successfully achieved efficient waste treatment, reduced environmental impact, and increased economic value.

Looking to upgrade your manure management system?
Whether you operate a poultry farm, pig farm, or organic fertilizer plant, 

JinDi offers customized, turnkey solutions tailored to your capacity and local conditions.

Contact us today to get a professional solution design and quotation
Let's turn your waste into value!