JinDi Composting Tank Project in China | 1 Million-Layer Hen Farm On-Site

JinDi Composting Tank Project in China | 1 Million-Layer Hen Farm On-Site

This project presents a JinDi composting tank installation at a 1 million-layer hen farm in China, designed to handle large volumes of poultry manure under strict environmental regulations while maintaining long-term, cost-effective operation.

By adopting JinDi’s fully enclosed Aerobic fermentation tank system, the farm has successfully established a one-stop organic fertilizer production line, converting fresh chicken manure into valuable organic fertilizer on-site. The system has now entered stable trial operation, with reliable performance and results fully meeting project expectations.

Equipment Configuration

The core equipment supplied by JinDi (Qingdao Green World Industrial Equipment Co., Ltd.) includes:

5 × 150 m³ Fully Enclosed Aerobic Composting Tanks

Fully enclosed manure pipeline conveying system

Centralized high-efficiency deodorization system

This integrated setup forms a continuous, automated, and fully enclosed organic fertilizer production line, covering manure collection, transfer, fermentation, and final product discharge.

Process Flow & System Design

Fresh chicken manure is collected directly from the poultry houses and transferred into a sealed receiving hopper. Using a plunger pump, the manure is conveyed through enclosed pipelines into the aerobic composting tanks for fermentation.

The entire system operates with:

No manure contact with the ground

No odor leakage to the surrounding environment

No flies or mosquitoes

No secondary pollution

All processes run under fully enclosed and intelligent control, ensuring clean, safe, and efficient manure treatment. Odorous gases generated during fermentation are uniformly collected and treated through a centralized deodorization system before compliant discharge.

High-Temperature Aerobic Fermentation Performance

JinDi's composting tanks adopt a fully sealed structure combined with automated control, enabling rapid and stable high-temperature aerobic fermentation:

Fast temperature rise and stable fermentation conditions

Thorough decomposition and stabilization of organic matter

Effective elimination of pathogens and parasite eggs

Significant moisture reduction and material structure improvement

After fermentation, the output material becomes dry, loose, soft, and rich in organic matter. It can be used directly as base organic fertilizer or further processed through screening and granulation to increase product value.

Operation Results & Project Value

The system is currently operating smoothly and continuously, delivering practical benefits for large-scale poultry farms:

Stable long-term operation suitable for million-bird-scale farms

High automation level, significantly reducing labor requirements

Optimized energy consumption and controlled operating costs

Reliable odor control meeting environmental compliance standards

This project further demonstrates JinDi's engineering capability and project experience, proven not only in China but also through multiple successfully operating composting machine projects in Malaysia and Southeast Asia.

For poultry producers, this solution offers a replicable and scalable model to:

Meet environmental regulations with confidence

Reduce manure handling pressure on-site

Convert poultry manure into high-value organic fertilizer

JinDi One-Stop Organic Waste Recycling Solutions

As a professional manufacturer of organic waste treatment and organic fertilizer equipment, JinDi provides one-stop services, including:

Project planning and solution design

Equipment manufacturing

System integration

Installation and commissioningJinDi solutions are widely applied in:

Large-scale livestock and poultry farms

Organic fertilizer production plants

Agricultural waste recycling and environmental projects

Driven by the principles of stability, high efficiency, energy saving, and environmental protection, JinDi continues to support farms worldwide in achieving green, compliant, and sustainable development.

Looking for a Similar Solution?

JinDi specializes in customized manure treatment and organic fertilizer production lines for large-scale poultry and livestock farms.

Whether you operate a layer farm, broiler farm, or integrated poultry complex, our engineering team can provide:

Project evaluation based on farm scale and manure volume

Tailored equipment selection and system layout

Professional quotation and implementation plan